Soft Starters

MVC 4

Motortronics

Medium voltage soft starter for AC motors up to 15 kV, combining a high-end motor protection relay with a solid-state starter for smooth, stepless acceleration and deceleration control.

AC Supply Voltage2.3 – 13.8 kV
Rated CurrentUp to 1000 A
SCR Overload500% for 60s / 600% for 30s
MVC 4

Product Details

OVERVIEW

The MVC4 Medium Voltage Series Soft Starter is designed to start AC motors in any fixed speed application. It provides maximum protection with 'True Thermal Modeling,' while allowing smooth, stepless control of acceleration and deceleration.

Motor and starter protection is taken to a new level by combining a high-end motor protection relay with a heavy duty solid state starter.

Rated at 500% for 60 seconds, the MVC4 Series starter will never be the limiting factor in your application.

MVC 4

Medium voltage soft starter for AC motors up to 15 kV, combining a high-end motor protection relay with a solid-state starter for smooth, stepless acceleration and deceleration control.

Advanced Programming

Motor protection relay and ramp features configurable via keypad or laptop computer.

Fiber Optic Isolation

Low voltage compartment is fiber optically isolated, offering up to 110kV BIL rating for safety and reliability.

Built-in Control Power

Includes a built-in 120V control power transformer along with voltage and current metering.

Disconnect Switch

Load-break / fault-make rated disconnect switch with door safety interlocking.

Visible Grounding Bar

Provided for safe operation.

Motor Fuses

Coordinated motor fuses with blown fuse indicators.

Line Isolation Contactor

Line isolation vacuum contactor.

Bypass Contactor

Fully rated bypass contactor for increased thermal capacity and optional across-the-line starting.

SCR Stack Assemblies

Heavy duty SCR stack assemblies with ring transformer isolation for reliable SCR gate firing.

RTD Option

Accepts up to 12 RTD inputs.

Ground Fault Protection

Zero sequence ground fault protection available as an option.

Cable Entry/Exit

Top entry, bottom exit with room for stress cones.

Removable Entry Plates

Facilitates easy connections.

Enclosure Rating

NEMA 12 gasketed enclosure (NEMA 3R optional).

True Thermal Modeling

Monitors the motor for excessive thermal conditions from starting, running, and ambient factors.

Retentive Thermal Memory

Provides continuous overload protection even after a complete power loss.

MVC Plus Memory

Remembers the motor's last thermal state, tracks off time via real-time clock, and adjusts the model accordingly.

Non-Volatile Memory

Stores the thermal memory without the need for batteries.

True Time Thermal Tracking

Adjusts the thermal model based on motor temperature, running state, or power loss for accurate cooling rate modeling.

Dynamic Reset Response

Reset is only allowed after the motor has sufficient thermal capacity for a successful restart.

Thermal Model Biasing

Adjusts for heating effects from phase current imbalance or optional RTD inputs.

Flexible Setup

Allows the user to choose the level of overload protection.

Programmable Trip Classes

Selectable from NEMA/UL Classes 5 - 30.

Dual Mode Protection

Separate trip curves for start and run modes (e.g., Class 20 for start, Class 10 for run).

Warning Levels

Programmable and assignable to one of six built-in output relays.

Custom Trip Curve

Programmable based on the motor manufacturer's data.

Remote or Automatic Overload Reset

Can be activated for unattended operations.

SPECIFICATIONS

ELECTRICAL

5 SPECS
AC Supply Voltage
2300, 3300, 4160, 6000/7200V, 11-15kV VAC +10% to -15%, 50/60 Hz
HP Rating (≤7.2 kV)
Up to 10,000HP @ 7.2kV (800 Amps max)
HP Rating (≤15 kV)
Up to 20,000HP @ 15kV (800 Amps max)
SCR Overload
500% - 60 seconds, 600% - 30 seconds
Power Circuit
Series strings of SCR power modules (1, 2 or 3 matched pairs of SCRs per phase)

INSULATION

8 SPECS
SCR PIV (2300V)
6,500V
SCR PIV (3300-4160V)
13,000V
SCR PIV (6000-7200V)
19,500V
SCR PIV (11-15kV)
39,000V
BIL Rating (2300-7200V)
60kV
BIL Rating (11-15kV)
110kV
Transient Voltage Protection
dv/dt circuits (1 per SCR pair)
Vacuum Bypass Contactor
Standard on all models, line start rated

ENVIRONMENTAL

4 SPECS
Ambient Temperature
0 - 50°C (82°F to 122°F) (optional -20° to 50°C with heaters)
Relative Humidity
5 - 95%
Altitude
0 - 3300 ft (1000m above sea level)
Enclosure
NEMA 12 with 3R optional, top and bottom entrance plates, 11 gauge steel, ASA #61 gray

DIGITAL CONTROL UNIT (DCU)

2 SPECS
Display
2 lines x 20 character backlit LCD display
Status LEDs
Power, Run, Alarm, Trip, Aux 1–8

AUXILIARY CONTACTS

3 SPECS
Contact Rating
Multiple Form C contacts rated 5A @ 250VAC max
Programmable Relays
6 fully programmable relays (including fail-safe)
Dedicated Relays
5 dedicated relays (fault, at-speed, etc.)

PROGRAMMABLE FEATURES

8 SPECS
Motor Settings
Motor FLA, service factor, insulation class
Initial Torque
0 – 100% of nominal torque, voltage, or current
Current Limit
200 – 600% of motor FLA
Acceleration Time
1 – 120 seconds
Custom Curves
Three custom curves via plotted torque/time axis points
Pump-Flexâ„¢ Deceleration
1 – 60 seconds with begin & end torque adjustment
Kick Start
0.1 – 2.0 seconds (10 – 100% voltage)
Tach Feedback
Closed-loop speed ramp (option)

MOTOR AND STARTER PROTECTION

1 SPEC
Protection Functions
Electronic overload, phase loss, phase imbalance, phase reversal, short circuit detection, over/under current, over/under voltage, shorted SCR/shunt trip, starter over-temp, coast down lockout, starts-per-hour lockout, time between starts, RTD input (option), ground fault (option)

STATISTICAL DATA

2 SPECS
Event Log
Stores history of up to 60 events (data includes date & time, phase & ground fault current)
Run Data
Elapsed run time, last start time, average starting current

METERING

1 SPEC
Parameters
Percent of FLA, phase currents, kVAR, kVA, kW, power factor, demand, avg. start current, remaining thermal register, thermal capacity to start, measured capacity to start, time since last start, line frequency, phase order, RTD values (option)

COMMUNICATIONS

2 SPECS
Standard
RS485 with Modbus RTU protocol or RS232 with Windows interface
Options
Ethernet/IP, Modbus TCP, DeviceNet, Profibus DP, PROFINET

Use Cases

APPLICATIONS

Engineered for demanding environments across multiple industries and operating conditions.

01Water & Pumping
02HVAC & Refrigeration
03Marine
04Oil & Gas
05Mining & Quarrying
06Food & Beverage
07Paper & Wood
08Manufacturing & Processing

DOCUMENTS

MVC4 Brochure

brochure

Coming soon

Wiring Diagram (Line Start)

manual

Coming soon

Wiring Diagram (Soft Start Only)

manual

Coming soon

REQUEST A QUOTE

Contact Athena Control for pricing, availability, and technical support for the MVC 4.